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Calculation of pressure in a closed thin-walled pressure vessel (e.g., a drinks can) based on measured hoop strain.

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Calculation of can pressure based on measurement of hoop strain.

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Work backwards from hoop strain measurement to calculate prior gauge pressure in a drinks can.

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It is possible to estimate the pressure in a drinks can by measuring the hoop strain before and after opening it. (The can is an example of a thin-walled pressure vessel, and the stress can be considered as plane stress, i.e., stress through the thickness of the wall is neglected.)

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A steel drinks can ($E=209$ GPa, $\\nu=0.3$) has diameter $\\var{diameter}$ mm and wall thickness $\\var{thickness}$ mm. A strain gauge is fixed circumferentially and the difference in strain, before and after opening the can, is measured as $\\var{strain}$ μm/m (microstrain).

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Using $\\sigma_a = \\sigma_h/2$, Hooke's Law is:

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$\\epsilon_h = {1 \\over E}(\\sigma_h-\\nu \\sigma_a) = {\\sigma_h \\over E} \\left(1-{\\nu \\over 2}\\right)$

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and rearranging:

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$\\sigma_h = {E \\epsilon_h \\over\\left(1-\\nu / 2\\right)} = {209 \\times 10^9 \\times \\var{strain} \\times 10^{-6} \\over (1-0.3 / 2)} $

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so the hoop stress in the can wall prior to opening it was $\\var{siground(SH,3)}$MPa.

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Hoop stress is related to pressure by:

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$\\sigma_h = {p D \\over 2 t}$

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and rearranging:

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$p = \\sigma_h {2 t \\over D} =\\var{siground(SH,3)}$MPa $\\times {2 \\times \\var{thickness} \\over\\var{diameter}} = \\var{siground(P/10,3)}$MPa.

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The pressure in the can prior to opening it was, therefore, $\\var{siground(P,3)}$ bar.

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Measured hoop strain

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Diameter

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Wall thickness

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Hoop stress.

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Pressure [bar].

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A steel drinks can ($E=209$ GPa, $\\nu=0.3$) has diameter $\\var{diameter}$ mm and wall thickness $\\var{thickness}$ mm. A strain gauge is fixed circumferentially and the difference in strain, before and after opening the can, is measured as $\\var{strain}$ μm/m (microstrain).

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Using Hooke's Law:

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$\\epsilon_h = {1 \\over E}(\\sigma_h-\\nu \\sigma_a)$

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and remembering that $\\sigma_a = \\sigma_h/2$:

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    \n
  1. The hoop stress in the can wall prior to opening it was [[0]] [Units: MPa]
  2. \n
  3. The pressure in the can prior to opening it was [[1]] [Units: bar] 
  4. \n
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